Benefits for Castings Users

• Achieve short lead time to market of high volume parts and exceptionally fast delivery of one off or small batches.
• Provide a range of alloys including NiCrMo, Stainless, Super Duplex, Hastelloys®, Monels® and Inconels®
• Attain high integrity defect free castings
• Achieve consistent and accurate dimensions with minimum machining stock and consistency of form.
• Ensure minimum and consistently accurate wall thickness, resulting in significant end product weight reduction.
• Provide castings with good surface finish and lettering definition.
• Facilitate achievement of low end product manufacturing cost and low life-cycle cost.

The Replicast ® Process – Key Characteristics

• Significantly lower weight of finished products.
• Excellent surface finish.
• High degree of dimensional accuracy.
• Consistent dimensional repeatability.
• Reduced or eliminated machining operations.
• No sand inclusions.
• Coreless process, so all quality issues associated with core making are eliminated.
• Minimal or zero draft angles
• Elimination of joint lines.
• Guaranteed wall thicknesses, due the absence of cores and core flotation allowances.
• No hot tearing due to the absence of hindered contraction associated with poor core breakdown and complex gating systems.
• Elimination of gas defects from mould materials.